Monday, 3 June 2019

The graduates learn about systems engineering

Until recently, if you had asked a graduate ‘What is systems engineering?’, they would have paused for a minute, looked at you with distant eyes, and replied, ‘Requirements maybe?’.
Just requirements? You’d reply.
Another pause. ‘Yeah, I think so’ they’d answer. 
You’d then faceplant your desk that a discipline so immense and varied was summarised by just one word. 
Thus sets the stage for the graduate systems engineering course that took place at the start of May. Created by the Systems Integration team at UKAEA, including our own resident graduate systems engineer Jess, the course set out to answer the questions the graduates didn’t even know they had. WHAT is systems engineering? WHY is systems engineering? WHOM is systems engineering??
A cloud of intrigue and rumours had surrounded the course from day one: why did Jess keep stockpiling lego on her desk? Why was she asking for strange objects from all at RACE? The plot ever thickened as May 10th grew closer, and 23 grads anxious to know what lay in store, gathered together early in the morning to see the secrets revealed….
The graduates got stuck in straight away to a seemingly harmless activity. Their task was to design and build a remotely operated vehicle capable of rescuing people from a flooded village and delivering aid supplies. All well and good; the teams ploughed on with their designs and had finished products ready to show to visiting stakeholders when they arrived. They approached the front with trepidation and lay their designs before them. The tension in the room built. The stakeholders at long last shared a look, turned to the teams and spoke.
‘Not impressed.’
What? How had this happened? The teams had followed the instructions, completed their vehicles on time, had reasonable justifiable designs. A debrief between teams and reflection on the comments from the stakeholders revealed all the points the teams had missed in the design of their vehicle. What about this? What about that? This project was more complex than had first appeared, and the mornings approach just had not worked to capture everything that the vehicle needed to do. 

‘Teams hard at work in the morning session’
A Systems Engineering lecture and lunchtime later, the grads returned for take two. They would have to complete the same task as the morning, only this time using systems engineering processes and practice. There was a project schedule for the afternoon, with planned reviews at strategic points in development, and document templates to complete, based off those that are used in industry. 
The groups started at the requirement definition phase and sat down with the stakeholders to collect information on what they were looking for in vehicle designs. They then worked together to turn these needs into requirements, and to think about the wider context surrounding their vehicle. They submitted a systems requirement document of their work so far, and then onto the next phase! 
The teams then entered the designing phases and worked to use their requirements to design a new vehicle. They considered how their vehicle would operate in the environment and how they would test their finished design to ensure it met each of their requirements. The next two reviews passed by in a blur and the teams were left with their finished designs and a stack of work showing their use of systems engineering techniques to reach them. The vehicles could take more passengers, could face (almost) any challenge thrown at them, and crucially were what our customers were looking for. 


‘Taking things very seriously in the afternoon’
The vehicles were then taken over to the RACE aviary to be tested. There, the vehicles were put through their paces in a race to save as many people as possible. The hovercraft seemed to be quite zippy, and despite some initial sticking problems managed to navigate the course. The drone design on the other hand had some more mishaps, and attempted escape from the aviary on several occasions. 
After testing, with the grads heads all full of new knowledge, the day drew to a close and the Remote Applications in Climate Emergencies team was crowned the winner of the rescue challenge. The grads, now equipped with more than just requirements in their systems engineering toolbox, were released back into the world to go and change engineering projects for the better.

‘Testing a hovercraft’
The feedback from this pilot was great, and the course will potentially be rolled out across site in the future. Thanks to all the graduates for being willing guinea pigs and to all those who had a hand in making it happen. 

Some thoughts on the day from the graduates:
‘At first glance it may have seemed a jovial day of friendly chatting and playing with unspecified non-trademark children's construction toys, but the day quickly took a harsh turn as the customers expressed their /severe/ displeasure at the wonderful rescue machines we had crafted, which sadly did not meet their requirements. Shocking and painful stuff, though admittedly the construction and effectiveness of the early prototypes left something to be desired. Truly this was a trial by fire, and we would need to fully grasp the systems approach to put it out; if the interactive and fun exercise, clear workbooks, helpful facilitators and step-by-step walk through the entire systems engineering process wouldn't improve our chances at a successful solution, then the threat of another childhood-destroying evisceration of our beautiful models surely would.’ – Gareth ‘Is it Real Engineering Though’ Hawkes 
‘I'm pretty sure someone said 'Hannah is the best project manager'.’ – Hannah ‘Can the Real Most Active Grad Please Stand up’ Todd
While the systems content was excellent, the biggest takeaway may be that unless Mike is in charge of driving those trapped in the floods are probably better off swimming.’ -  Jonathon ‘Needs More Dungeons and Dragons’ Witty

No comments:

Post a Comment